Industrial IoT with NeoMesh

The Industrial Internet of Things (IIoT/Industry 4.0) is transforming factories, plants and production facilities through real-time monitoring, automation and data-driven decision-making. By deploying sensors and actuators throughout industrial environments, companies can improve efficiency, uptime, safety, and product quality.

However, the traditional reliance on wired systems has often held back adoption. Installing cables is costly, time-consuming, and frequently disruptive to production processes. Also, once installed, cables remain vulnerable to mechanical damage, environmental wear and routing limitations.

NeoMesh offers a powerful wireless alternative that is designed specifically for harsh, high-density industrial environments.


 

The Challenges of Industrial Connectivity

Cabling constraints – High cost, labor-intensive installation, and production downtime

Limited sensor placement – Devices must be installed near existing power and fieldbus lines

Harsh radio environments – RF noise from machinery, metal obstacles, and heavy equipment

Safety considerations – ATEX/IECEx zones where wired solutions may be impractical or unsafe


 

How NeoMesh Solves It

NeoMesh enables a low-power, self-healing mesh network of wireless industrial devices — without the need for cables or fixed infrastructure:

Battery-Powered Operation

Devices run for years on standard batteries — ideal for retrofits, remote areas, or mobile equipment.

Reliable in Harsh RF Conditions

In noisy or obstructed environments, NeoMesh dynamically finds alternate routes. Built-in redundancy and channel hopping ensure data gets through, even in the presence of interference or physical barriers.

Unlimited Scalability

NeoMesh supports up to 65,000 devices in a single network — perfect for large plants or distributed industrial sites.

Flexible Deployment

Sensors and actuators can be placed exactly where they’re needed — not where cables happen to be.

Low Data Rate Optimization

Designed for monitoring slowly changing parameters, where small payloads at scheduled intervals are sufficient.


 

Typical IIoT Applications with NeoMesh

NeoMesh is a strong fit for a wide variety of industrial use cases, including:

Preventive and Predictive Maintenance

Vibration, temperature, or current monitoring to catch issues early

Environmental & Safety Monitoring

Gas detection, chemical sensors, fire or flood detection

Equipment Monitoring

Pressure, level, and steam trap sensors, especially in ATEX-classified zones

Asset & Tool Tracking

Indoor tracking of valuable assets or components in motion

Hard-to-Reach or RF-Blocked Areas

For example, inside Faraday cages or behind shielding

Remote or Temporary Installations

Easily deploy or relocate sensors as needed, without downtime


 

When to Choose NeoMesh for IIoT

NeoMesh is ideal when your industrial network needs:

Battery-powered, low-maintenance devices

Scalability to thousands of sensors and actuators

Reliable communication in RF-hostile environments

Support for slowly changing process data or scheduled monitoring


 

NeoMesh delivers a flexible, scalable, and reliable way to bring connectivity to places where cables can’t go — and where uptime and simplicity matter.

Contact us to learn more about implementing NeoMesh in your industrial environment.

Frequently asked questions

How does NeoMesh simplify industrial IoT deployment?
NeoMesh eliminates the need for cabling and infrastructure such are routers. NeoMesh enables quick and cost-effective installation. Wireless sensors can be placed wherever needed, even in challenging locations.

Can NeoMesh handle harsh industrial environments?
Yes, NeoMesh is designed for environments with RF interference and mechanical obstacles. Its self-healing network ensures reliable communication in these conditions.

What types of industrial monitoring does NeoMesh support?
Examples include predictive maintenance, gas detection, temperature monitoring, pressure sensing and asset tracking.

Does NeoMesh work for ATEX-certified environments?
Yes, NeoMesh can be deployed in potentially explosive environments requiring ATEX certification, ensuring safety and compliance. We have customers who have obtained ATEX certification.
How scalable is NeoMesh for industrial IoT?
NeoMesh supports thousands of devices, making it suitable for large industrial facilities and complex IIoT setups.